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01/04

Structural design

Comprehensive engineering development from concept to production documentation. Design of interior and exterior parts, plastic components, and electrical systems, including their packaging and integration. An emphasis on technical precision and continuity between engineering, homologation, and production. The output is clean data ready for the next phases of development as well as series production.

Engineering data focused on precision, functionality, and integration.

Exterior

Engineering of sheet-metal and plastic body parts, including drawing documentation.

Car body

Assembled parts

Concept development and design support

Design of sheet-metal components for both welded and fully assembled body structures. Solutions for mounting wiring harnesses, control units, interior panels, and safety components. Definition of RPS and measuring points, tolerance calculations, and creation of complete drawing documentation, including homologation documents.

Engineering of assembled, predominantly plastic parts of the body exterior. Selection of production technology, design of the part attachment concept, consideration of homologation requirements, production tolerances, and thermal expansion, fine-tuning of moldability and optimal mold filling.

Development of conceptual cross-sections based on the exterior and interior design under development, serving as a basis for surfacing and subsequent series engineering. Support of the design process, including verification of compliance with defined targets and legislative requirements. Engineering of the digital concept vehicle and preparation of surfaces for police vehicle variants.

Car body

Design of sheet-metal components for both welded and fully assembled body structures. Solutions for mounting wiring harnesses, control units, interior panels, and safety components. Definition of RPS and measuring points, tolerance calculations, and creation of complete drawing documentation, including homologation documents.

Assembled parts

Engineering of assembled, predominantly plastic parts of the body exterior. Selection of production technology, design of the part attachment concept, consideration of homologation requirements, production tolerances, and thermal expansion, fine-tuning of moldability and optimal mold filling.

Concept development and design support

Development of conceptual cross-sections based on the exterior and interior design under development, serving as a basis for surfacing and subsequent series engineering. Support of the design process, including verification of compliance with defined targets and legislative requirements. Engineering of the digital concept vehicle and preparation of surfaces for police vehicle variants.

Electrical systems

Design of wiring harnesses and electronic components alongside their integration into the vehicle, including spatial layout and mounting.

Integration into the vehicle

Functionality verified by testing

From concept to series production

Integration of control units, antennas, audio systems, and wiring harnesses with an emphasis on packaging constraints and service access. Solutions are developed in line with the overall vehicle architecture.

Planning and evaluation of strength, static, dynamic, and thermal tests. Designs are developed with real-world loads, operating conditions, and series production in mind.

Technical support from the first design, through drawing documentation, to the start of production. This includes manufacturer support and the development of test equipment.

Integration into the vehicle

Integration of control units, antennas, audio systems, and wiring harnesses with an emphasis on packaging constraints and service access. Solutions are developed in line with the overall vehicle architecture.

Functionality verified by testing

Planning and evaluation of strength, static, dynamic, and thermal tests. Designs are developed with real-world loads, operating conditions, and series production in mind.

From concept to series production

Technical support from the first design, through drawing documentation, to the start of production. This includes manufacturer support and the development of test equipment.

Interior

Vehicle interior engineering from concept to series production.

Development and innovation

Applied and series engineering

Technical documentation

We transform interior design into technically feasible engineering solutions with regard to ergonomics, function, and production constraints.

We design and optimize interior parts and assemblies with an emphasis on installation, production efficiency, and readiness for series production.

We provide complete technical documentation of the interior for production, assembly, and service.

Development and innovation

We transform interior design into technically feasible engineering solutions with regard to ergonomics, function, and production constraints.

Applied and series engineering

We design and optimize interior parts and assemblies with an emphasis on installation, production efficiency, and readiness for series production.

Technical documentation

We provide complete technical documentation of the interior for production, assembly, and service.

toolkit

We handle structural design using industry-leading software

CATIA v5

CATIA v5

icem surf

icem surf

Engineering
Base Cable

Engineering Base Cable

Capital Harness
Designer LDorado

Capital Harness Designer LDorado

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